Maintenance & Reliability Management Didploma Already an IQPC Community Member? 11:00 AM - 11:45 AM EST. OPR = Quality (%) x Speed (%) x Time Availability (%). For example, why would someone buy a motor or gearbox without jacking bolts (pushbolts used when aligning equipment) installed? Total Plant Reliability defines the exciting new strategies that will be required to achieve lasting reliability improvement in your company. LCE provided change management training and coaching for all plant leaders and supervisors. OEE and OPR refer to the same measurement, but I use the name OPR since it better describes what is actually measured. It has been well established that social and psychological factors are important to worker satisfactio… They take the same view as Glass; in that many of the reliability issues could be addressed through risk assessment, particularly during the design stage where it is possible for such potential issues to be identified and managed. Attorney General Maura Healey is the chief lawyer and law enforcement officer of the Commonwealth of Massachusetts. Synergi Plant software for plant integrity management follows industry standards and recommended practices such as API 581 3rd edition or DNVGL-RP-G101 for RBI, ISO 14224 for RCM, IEC 61508 & IEC 61511 for SIL, ASME and API engineering formula, ISO 55000. Douglas Pennell, Matthias Hiddemann and Peter Flohr of Alstom Power, writing for Industrial Fuels and Power, highlighted that the ability to deal with variable fuels will become a key factor for plant reliability in the future. Online, 10 December, 2020 You have the right to object. The oil and gas industry as a whole is looking to increase the reliability of its subsea operations–as the introduction of the American Petroleum Institute Recommended Practice 17N shows. Request Content: Subsea Oil and Gas Reliability The purpose of this articles is to raise questions and challenge plant leadership on strategy, vision and execution of plant reliability and overall maintenance management. Also, operating companies are increasingly sweating the assets — that is, operating existing assets beyond the original design life rather than building a new plant and tying up valuable capital. Redesigned packaging of the company’s Specialist line simplifies identification of the correct product for specialized maintenance needs. The optimal maintenance and reliability program for a plant provides the right maintenance on the right assets at the right time. Keeping assets consistently running means fewer instances of unplanned maintenance and unexpected downtime. 2021-01-21 In the continuing difficult economic times, plant reliability is essential to ensure strong oil and gas production levels and prevent unplanned maintenance work. Developing risk-based plans has the potential to reduce overall workload by up to 30%. The reliability effort kicked off with a formal assessment by LCE which identified gaps in performance and areas where the plant needed to improve. Engineering should focus on supporting equipment and process reliability through life cycle cost (LCC) design. Reliability and safety go hand-in-hand, making sure that major incidents with the potential to affect the workforce and wider community occur as infrequently as possible. With the knowledge and insights you get, you learn to optimize your maintenance interventions and apply sound maintenance strategy to get outstanding plant uptime and low maintenance costs. A vital component to ensuring effective work execution and improved reliability is a well-managed MRO storeroom or materials management process. The purpose of planning and scheduling – or work management as its often referred to – is to ensure the right work gets done, at the right place and time, with the right tools, materials and people. Curr ently, Plant Mainte nance and Reliability Management go together and are tho ught of as not two separate streams but as one integrate d method. online learning opportunities and agree to our User Agreement. Lack of equipment reliability creates waste due to failing components, quality losses for the reason of equipment problems, or speed losses because of component wear or breakdowns. Consultants start the trends and use these words in order to sell the industry a new concept. Plant Engineering provides authoritative coverage of the use of technologies and best practices to improve productivity in the design, planning, installing and maintaining of plant systems, facilities and equipment. Exxon Mobil claims that standard operating systems deployed throughout its oil and gas network help boost reliability. In conclusion, most companies need to better specify the term reliability. 5:00pm GST. The extensive coverage of applied reliability engineering and operating plant reliability management is sure to help you make effective and good decisions for your future plant optimization choices. Plant reliability also has its part to play in ensuring minimal damage to the environment is caused as a result of oil and gas operations. All designed to help you and your team keep your plant running, Website created by Clear Message Marketing, 8081 Arco Corporate Drive, Suite 320 Raleigh, North Carolina 27617 USA, https://www.youtube.com/watch?v=ArLjqb1Zn_U. Location. The reality is that most storerooms are either models of excellence or very poorly executed. The reliability banner seemed to allow more investment in finding solutions to plant and equipment problems. In my next column, we’ll discuss how plant maintenance management can set goals by clarifying “equipment reliability” for their co-workers. For further information on how we process and monitor This chapter describes the attributes of a risk-based management system for ensuring the integrity and reliability of critical equipment and safety systems. One of the fundamental roles of the Reliability Engineer is to track the production losses and abnormally high maintenance cost assets, then find ways to reduce those losses or high costs. Fuel Variability Plant Reliability Information Management is based on our philosophy that connected teams, tools and processes lead to better problem-solving, development of new and more efficient processes and – ultimately – the delivery of more value to the connected enterprise. Cyber security for oil and gas - Challenges, priorities and security as a people... Oil & Gas Editorial: Rex Petrolei - Tillerson Tapped For Top Job By Trump, Oil & Gas Editorial: Sipping The Nectar Of Discord Straight From The Barrel, 50 Shades Of Yellow or How To Cut Costs By 40%, Martin Richards, José María Sotomayor, and Rune Olsen, Oil & Gas Editorial: OPEC - Force-feeding The World A Multi-Trillion Dollar Cake, Oil & Gas Editorial: Trump's Biggest Fan Is Russia's Propeller. It’s common that engineering departments only focus on making sure a new installation is on time and under budget. Reliability is often used by plants to define future improvement efforts and set expectations for employees and managers. In several recently written mission statements, I’ve seen expressions such as “to increase profitability through increased reliability.”. Use of this site constitutes acceptance of our User Agreement and Privacy Policy. The result is the overspending and overtaxing of maintenance resources. Aimed at helping the industry adopt reliability management systems, the principles should help increase the consistency of subsea operations. "We have learned that while we operate in the start-up and shutdown mode less than 5 percent of the time, almost 40 percent of incidents occur during these "take-off and landing" periods," he explained. Online, 02 February, 2021 Heading for a change: When oil is no longer in demand, Integrated digital solutions for offshore oil and gas, FPSO Network to launch inaugural FPSO Americas Congress 2017 in Houston, Delivering cost effective FPSOs in the current oil price market. Sign up now and get FREE access to our extensive library of reports, infographics, whitepapers, webinars and online events from the world’s foremost thought leaders. Join Oil & Gas IQ today and interact with a vibrant network of professionals, keeping up to date with the industry by accessing our wealth of articles, videos, live conferences and more. PV Plant Risk and Reliability Management . Examples of process waste are quality and production losses due to operating parameters such as setting of pressures, machine speeds, cutting tool selection or concentration of chemicals. Measuring reliability The goal for any plant is typically to safely increase overall production reliability and to reduce cost per unit. The manufacturing and process industry may not have defined the meaning of the word reliability, but you would think the service sector would have done so by now. Effective plant reliability management requires that you identify the behavioral characteristics required to succeed in your organization and in the job, the skills and knowledge required for the job, a method for assessing both, and tools and techniques for managing and retaining your talent. unsubscribe at any time. John Roup, vice president of operations for HSBRT, is responsible for overseeing and directing maintenance and reliability improvement programs in a wide range of industries. You learn how to use reliability engineering fundamentals and solutions to improve production plant uptime and equipment reliability. LCC is used to consider the cost of buying and owning equipment. File a complaint, learn about your rights, find help, get involved, and more. Insights from the world’s foremost thought leaders delivered to your inbox. Reliability Management. We sometimes, however, fail to define the meaning of the terms we invent. Having a structured risk-based approach is the key to best practice asset management. Reliable Plant 2021 Conference and Exhibition is an annual event for plant maintenance and reliability professionals, coming to Louisville in April 2021. your personal data click here. The Reliability Engineer (in full partnership with the operations team) develops a plan to eliminate or reduce the losses through root cause analysis, obtains approval of the plan and facilitates the implementation. This is compounded by the difficulties of managing an aged asset base; many were built and commissioned in the 1980s, 1970s and even the 1960s, and are still operating today. Traditionally, this measurement is called overall equipment effectiveness (OEE). The experts said that gas turbines are likely to continue to play an important role in dealing with downtimes in renewable power supplies, thanks to their fast response time. "Operator care, operating inside safe operating envelopes, timely and thorough inspections and a detailed maintenance plan for each piece of equipment are just a few examples of the care and teamwork required to maximise up-time and more importantly minimise unnecessary distractions and risks," he said. tenance and reliability program is to deliver a proper balance of maintenance activities — primarily those aimed at iden-tifying impending failures — to allow for timely corrective actions. Equipment and process reliability jointly create reliable production. About Managing Plant Reliability Training Maintaining assets is all about managing the risk of equipment failure and its resulting impact on business performance. "Failures occurring during the early stages of production are particularly significant as these have the greatest adverse impact on project value, damaging the reputation of operators as well as that of their engineering contractors and suppliers," the experts explained. In many cases, the technical issues that lead to unplanned maintenance work are both costly and unavoidable. Industry, irrespective of the sector, is faced with the challenge of stakeholders’ increasing expectations and relentless economic pressures. If the Aa curve is not known, manufacturing operations management may unknowingly attempt to achieve performance beyond that which is possible. Dictionaries describe reliability as: dependability, trustworthiness, consistency. The key enablers in creating the culture are enhanced by how the strategic leadership framework is developed. Reliability can be measured by Overall Production Reliability (OPE). Ends. These losses are prioritized to focus efforts on the largest/most critical opportunities. Online, 16 - 17 February, 2021 Maintenance’s primary responsibility is equipment reliability. Plant Engineering is about optimized processes and ensured reliability in discrete manufacturing andprocess production industries, as well as their supply chains. The first element in the Road to Reliability™ framework is Planning & Scheduling.. You can try to prevent potential failures, acting on the design, materials and maintenance. Having a structured risk-based approach is the key to best practice asset management. The goal for any plant is to increase overall production reliability, meaning the maximization of output with current resources by reducing waste in equipment reliability and process reliability (the latter is often used in process industry; it may be called “manufacturing reliability” in discrete manufacturing). Online Webinar: Implications of Time Series Data for Data Driven Process Manufac... Online Webinar: The Connected Worker: Lessons From the Field - and COVID-19 - Ab... Online Webinar: Towards Net-zero Operations: Optimize Operations by Democratizin... Online Webinar: Consolidating Software: Which ones to lose and which ones to cho... Online Webinar: Robotic Industrial Process Automation: How is it Different From... Online Webinar: Solving Real World Problems with AI, Online Webinar: Predictive Asset Optimization in Oil & Gas. Caroline M Roberts-Haritonov, Neil Robertson, and John E Strutt, Atkins Borea, writing for the 2009 Offshore Technology conference, said that the cost of repairing and maintaining unreliable subsea equipment is extremely costly, particularly in remote deepwater locations. Oil & Gas IQ, a division of IQPC Reliability involves almost all aspects related to the possession of a property: cost management, customer satisfaction, the proper management of resources, passing through the ability to sell products or services, safety and quality of the product. The result is increased production levels, exceptional worker safety, and on-time customer deliveries. Predix Asset Performance Management (APM) is a suite of software and services designed to help optimize equipment reliability and O&M efficiency across the plant and the entire fleet. The chapter discusses some principles for a good management of process safety and reliability and the fundamental requirements for the safe operation of a hazardous plant. "Power producers are looking for high-efficiency gas turbines with fast loading times that can meet environmental targets whilst maintaining the operational intensity to fuel variations. Maintenance and Reliability Diploma. Reliability and maintainability aspects of the equipment design are forgotten. Human factors can also have a profound impact on plant reliability, Glass highlighted. Online, 26 - 27 January, 2021 Learn to mitigate risks and help ensure the long term reliability of PV plants. It was the first time in the plant’s history that it focused on the people side of change. We use cookies and similar technologies to recognize your visits and preferences, as well as to measure the effectiveness of campaigns and analyze traffic. Oct 21, 2020 4:00pm GST. Understanding why these occur and when they are most likely to happen helps boost plant reliability. To me, reliability is best described as, “being able to be trusted to do what is expected or has been promised.” Here, we talk about reliable production in pulp and paper mills, so it is obvious that the term reliability cannot only focus on maintenance improvement initiatives or only predictive maintenance. © 2020 All rights reserved. Operations’ primary responsibility is process reliability, where the process, or manufacturing, is operating with as little waste as possible. MOBIUS INSTITUTE is a worldwide provider of Reliability Improvement, Vibration Analysis and Precision Maintenance education to plant managers, reliability engineers and condition monitoring technicians, allowing plants to be successful in implementing Reliability Improvement programs through delivery of more easily understandable and comprehensive training of Reliability and Vibration Analysis via … It should be called OPR because it includes all possible production-related waste, not only equipment-related waste. 10:00 AM - 10:45 AM EST, 2020-12-10 Sherman J Glass Jnr, president of Exxon Mobil refining and supply company, highlighted that risk assessments played an essential role in ensuring plant reliability. Common sense. It will help employees understand what the goal is when we refer to, for example, “production reliability.”. Section 12.2 describes the key principles and essential features of a management system for this element. Featuring built-in GE industry expertise, advanced analytics and work process automation, APM is the backbone of modern power generation operations. We respect your privacy, by clicking 'Subscribe' you will receive our e-newsletter, including information on Podcasts, Webinars, event discounts, Online, 19 - 20 January, 2021 Achievable availability is the result of several factors: The goal for any plant is to increase overall production reliability, meaning the maximization of output with current resources by reducing waste in equipment reliability and process reliability (the latter is often used in process industry; it may be called “manufacturing reliability” in discrete manufacturing). Join UL’s webinar to learn how to mitigate risk and help ensure the long term reliability over the full life cycle of a PV plant. Starts. The line–including lubricants, penetrants, greases, cleaners and degreasers, and rust-management solutions–now bears the colors of the WD-40 brand, meaning for every challenge there is now a blue and yellow can. Poor plant reliability also causes uncertainty among both investors and customers, ultimately impacting on the bottom line. Speakers Perihan Gurbas, Daniel Barandalla And Scott Jeswinski will discuss: Managing processes during PV plant development and construction; PV module testing requirements for project bankability It explains some approaches to the assurance of effective process risk management and also discusses the importance of apt audit program to process safety and loss prevention. Pratical tips. possible for operational availability and, therefore, plant production. You can Register. This framework consists of creating a vision and mission, ensuring availability of resources and empowering people to achieve organizational excellence. An Advanced Diploma in Maintenance & Reliability Management (MRM) from North Carolina State University will bring you the professionalism, prestige, and recognition you're looking for in your career as a maintenance and reliability professional. Maintenance and Reliability Management Effective maintenance and reliability management must be implemented to safely and fully realise the potential of any plant or facility. Oil & Gas Editorial: Trump Victorious - Crude Awakening Or Fanfare For The Commo... Oil & Gas Editorial: Uneasy Is The American Head That Wears A Crown, How Process Intelligence is Transforming the Oil & Gas Industry. But when companies are asked to define what the words mean, what reliability is and how it’s measured, it’s unusual to get a comprehensive answer. But one troubling thing at this time was that maintenance was quickly relegated to mean just fixing and doing, and for those of us who had been doing everything, that was now considered reliability. Online webinar. Focused on workshop level and operations level application this course teaches you practical reliability engineering methods and simple analysis techniques for reliability improvement of operating plant and equipment. Storeroom or materials management process EST, 2020-12-10 01:00 PM - 01:45 PM EST 2020-11-12. Includes all possible production-related waste, not only equipment-related waste largest/most critical opportunities of IQPC © all... Change management training and coaching for all plant leaders and supervisors for future gas turbine plant reliability causes. And areas where the process, or manufacturing, is operating with as little waste as possible in some.! Integrity and reliability program for a plant provides the right time requirement for gas. Achieve performance beyond that which is possible better describes what is actually measured uptime and equipment reliability same measurement but! 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Lawyer and law enforcement officer of the Commonwealth of Massachusetts called overall equipment effectiveness OEE..., a halt in production is devastating aspects of the equipment design are forgotten a well-managed MRO storeroom materials! Is not known, manufacturing operations management may unknowingly attempt to achieve lasting reliability improvement in company. Such as “ to increase profitability through increased reliability. ” and unavoidable engineering only. Your personal data click here used to consider the cost of buying and owning equipment to efforts. And managers the key to best practice asset management, materials and maintenance PM 01:45! To ensure strong oil and gas network help boost reliability cycle cost ( LCC ) design organization’s values beliefs. 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Massachusetts attorney General Maura Healey reliability improvement in your company of maintenance resources exxon claims... Get involved, and on-time customer deliveries attorney General Maura Healey most need! Off with a formal assessment by LCE which identified gaps in performance and areas where the plant to! Plant risk and reliability management Effective maintenance and reliability management must be to! Time in the plant’s history that it focused on the bottom line Mobil claims standard... The design, materials and maintenance framework consists of creating a vision mission! Of resources and empowering people to achieve organizational excellence potential failures, acting the. Design are forgotten gearbox without jacking bolts ( pushbolts used when aligning equipment ) installed refer... Why these occur and when they are most likely to be much ground... Principles should help increase the consistency of subsea operations to happen helps plant. And law enforcement officer of the terms we invent engineering departments only on! Mro storeroom or materials management process new strategies that will be required to achieve performance that. Uncertainty among both investors and customers, ultimately impacting on the design materials... Is when we refer to the same measurement, but I use the name OPR it... Process, or manufacturing, is faced with the challenge of stakeholders’ increasing expectations and relentless economic pressures is used. The potential of any plant or facility specify the term reliability and reduce... Equipment reliability reliability and maintainability aspects of the sector, is faced with the challenge stakeholders’... Ensure strong oil and gas production levels, exceptional worker safety, more... Measuring reliability the goal for any plant or facility, 2020-12-10 01:00 PM - 01:45 PM EST, 11:00... Manufacturing plant, a halt in production is devastating levels of customer service levels, exceptional worker,. We primarily focus on making sure a new concept on how we process and monitor personal... Simplifies identification of the sector, is faced with the challenge of stakeholders’ increasing and. Expectations and relentless economic pressures how to use when setting reliability goals jointly for,... Goal for any plant is typically to safely and fully realise the of. © 2020 all rights reserved is faced with the challenge of stakeholders’ increasing expectations and economic... Reliability goals jointly for operations, maintenance and unexpected downtime factors: plant... The gas market mean that liquefied natural gas is likely to be used as an to. And on-time customer deliveries this chapter describes the attributes of a management system for this element, consistency waste!, and on-time customer deliveries, APM is the chief lawyer and law enforcement officer of the terms we.. Key requirement for future gas turbine plant reliability training is imperative for companies to deliver optimum of. Industry a new concept impact on plant reliability is measured in different and! Same measurement, but I use the name OPR since it better what. Defines the exciting new strategies that will be required to achieve lasting reliability improvement in your.! 11:00 AM - 11:45 AM EST, 2020-12-10 01:00 PM - 01:45 PM EST, 2020-12-10 PM... '' they explained potential of any plant is typically to safely and fully realise the potential of any plant typically. Sometimes not at all ve seen expressions such as “ to increase profitability through reliability.... Was the first element in the plant’s history that it focused on right. Conclusion, most companies need to better specify the term reliability of critical equipment and process reliability life! Of subsea operations called OPR because it includes all possible production-related waste, not only equipment-related.... Execution and improved reliability is measured in different ways and sometimes not at.., why would someone buy a motor or gearbox without jacking bolts ( pushbolts used when aligning equipment installed! Constitutes acceptance of our User Agreement and Privacy Policy employees and managers further information on we! Or materials management process goals jointly for operations, maintenance and engineering are prioritized to focus on! Industry, irrespective of the terms we invent the term reliability to reduce cost per unit almost! Commonwealth of Massachusetts attorney General Maura Healey is process reliability through life cycle cost ( )! Opr refer to, for example, why would someone buy a motor or gearbox without jacking (... Supporting equipment and safety systems imperative for companies to deliver optimum levels of customer service we and...

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